Position Title: Resident Engineering Service - Centre Console

Duration: Contract

Location: Solihull and Tamworth

Build Events:

• Participate on prototype build events
• Create a List of Open Points (LOP) document about all the engineering related issues Assembly problems, quality problems, etc.
• Discuss through the found problems with the international development engineering team (Germany, Hungary, Romania) to ensure that they will be able to analyse the problems
• Do root cause analyses with 'Ishikawa' / '5 why' tools, and create a report based on these.
• If requested create a proper 8D report.
• After the root cause analysis propose a short term and a long term solution for the problems
• The long term solution must be feasible for the injection molding tool modifications, and it has to respect the OEM standards
• After the root cause analysis support the development engineering team to find a short term and a long term solution for the problems
• Organize trials to verify the solutions to the project team or to the OEM

Meetings:

• Attending meetings with Development, Quality, Change Management, Process Engineers, customer, suppliers when requested
• Organizing meetings / trials (including tools, engineering parts - IP and CFC) with all above for feasibility, process and design check.

Concepts:

• Analysing 3D concepts with Development Team (DT) from rework feasibility at Solihull site
• CAD analysing for root cause or / and searching for a new solutions independently from CAD team
• Sharing own ideas with DT, justification and feasibility check

Reworks:

• Reworking parts according to DT instructions, drawings, general concepts and / or own ideas
• Defining rework methodology, tools selection, place.
• Creating rework instructions and provide training
• Implementing rework in production process
• Evaluation and controlling new process
• Rework Improvements: defining, updating documentation, providing training, implementing, evaluation, controlling
• Cooperating with various departments

Support:

• Respond to Logistics / Engineering notifications e.g. searching for alternative fixings, parts etc. and assessment technical drawing and properties for potential usefulness
• Supporting Quality due to customer complaints: failure assessment, providing data, evaluations, development history, parts check
• Providing data and results of trials, reworks, measurements to Quality and DT
• Supporting parts & process trials, design checks, risk assessment on production line with all Departments, customer, supplier.
• Supporting customer on its production line: delivering parts, issues during the assembly process

Measurements:

• Cooperating with GOM: parts shipment and measurements requests
• Squeak and Rattle of new solutions assessment in S&R chamber,
• Providing data and results of trials, reworks, measurements to Quality and DT

Service Location:

• Solihull, Tamworth